About the Course …

The “Process Safety Management (PSM) Training” course offered by icTc is designed to provide participants with a thorough understanding of the principles and practices necessary to manage and mitigate risks associated with industrial processes involving hazardous chemicals. This course emphasises the importance of a structured approach to safety management in preventing major accidents and ensuring the safety of workers, the public, and the environment.

Target Audience

This course is ideal for professionals working in industries where hazardous materials are handled, such as oil and gas, chemical manufacturing, petrochemicals, and pharmaceuticals.

It is particularly beneficial for safety managers, engineers, supervisors, process operators, and anyone involved in the design, operation, or maintenance of processes involving hazardous substances.

Course Objectives

• Understand the PSM Framework: Gain a deep understanding of the 14 elements of Process Safety Management as outlined by regulatory agencies.
• Identify Hazards and Risks: Learn how to identify, assess, and manage risks associated with industrial processes.
• Implement PSM Programs: Acquire the skills needed to develop, implement, and maintain effective PSM programmes in your company.
• Promote Safety Culture: Understand the importance of fostering a strong safety culture and how it contributes to successful PSM.
• Comply with Regulations: Ensure compliance with national and international safety regulations and standards related to process safety.

Course Content

1. Introduction to Process Safety Management

   • Overview of PSM and its importance in high-hazard industries
   • History of PSM and key incidents that shaped the regulations
   • Regulatory requirements and standards (e.g., OSHA, EPA, ISO)

2. Understanding the 14 Elements of PSM

   • Process Safety Information (PSI)
   • Process Hazard Analysis (PHA)
   • Operating Procedures
   • Training and Competency
   • Mechanical Integrity
   • Management of Change (MOC)
   • Incident Investigation
   • Compliance Audits
   • Emergency Planning and Response
   • Contractor Management
   • Employee Participation
   • Pre-Startup Safety Review (PSSR)
   • Hot Work Permits
   • Trade Secrets

3. Hazard Identification and Risk Assessment

   • Techniques for identifying process hazards (HAZOP, What-If Analysis, FMEA)
   • Risk assessment methodologies and tools
   • Determining the severity and likelihood of potential incidents
   • Implementing control measures to mitigate identified risks

4. Developing and Implementing PSM Programs

   • Steps for establishing a PSM program in your organization
   • Integrating PSM with existing safety management systems
   • Roles and responsibilities in PSM implementation
   • Continuous improvement and PSM program audits

5. Mechanical Integrity and Safe Operation

   • Ensuring the mechanical integrity of critical equipment and systems
   • Maintenance practices and inspection protocols
   • Recognizing signs of potential equipment failure
   • Best practices for safe operation of processes involving hazardous chemicals

6. Management of Change (MOC)

   • Importance of MOC in maintaining process safety
   • Identifying and managing changes that could affect process safety
   • MOC procedures and documentation requirements
   • Case studies on the consequences of poor MOC practices

7. Incident Investigation and Root Cause Analysis

   • Techniques for investigating process safety incidents
   • Conducting root cause analysis (RCA) to determine underlying causes
   • Developing and implementing corrective actions to prevent recurrence
   • Lessons learned from past process safety incidents

8. Emergency Planning and Response

   • Developing and maintaining effective emergency response plans
   • Coordination with local emergency services and authorities
   • Conducting drills and simulations to test emergency preparedness
   • Communicating with stakeholders during and after an emergency

9. Promoting a Safety Culture

   • The role of leadership in fostering a safety culture
   • Encouraging employee participation and engagement in PSM
   • Building trust and transparency in safety communications
   • Sustaining a culture of continuous improvement in process safety

10. Case Studies and Practical Exercises

    • Review of real-world process safety incidents and their impacts
    • Group exercises to apply PSM principles in simulated scenarios
    • Discussion of best practices and lessons learned from industry leaders

11. Assessment and Certification

    • Written examination to assess understanding of PSM principles
    • Practical assessment through case study analysis and group exercises
    • Certification of completion for participants who meet the course requirements
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Benefits of Attending

• Enhance Safety Practices: Strengthen your company’s safety practices by understanding and applying PSM principles.
• Compliance Assurance: Ensure your company meets regulatory requirements and industry standards related to process safety.
• Risk Reduction: Reduce the risk of catastrophic incidents by implementing robust PSM programmes and practices.
• Continuous Improvement: Develop a mindset of continuous improvement in managing process safety.

Why Choose icTc?

At icTc, we understand the complexities and challenges involved in managing process safety.

Our expert trainers bring extensive industry experience and deep knowledge of PSM regulations and best practices. Through this course, you will gain the skills and confidence needed to lead PSM initiatives in your company, ensuring the safety of your workforce, the public, and the environment.

Trust icTc to provide the training and support you need to excel in process safety management.